Module & PACK equipment

Start from the module or pack product

Identify the cell format, module layout and finished pack to be assembled. List the joining, handling, inspection, identification and final testing operations needed. Separate a welding station, an electrical test cabinet and an integrated assembly-line proposal. Pack assembly is downstream from cell manufacture; a pack-line offering should not be described as a complete electrode or cell production line.

Make the configured supply scope explicit

For a project-specific line, request the included workstation list and layout, with manual, assisted and automatic operations identified. Ask which fixtures, software, training and commissioning are included. Images of an example line show another pack; ask for the configuration proposed for yours. Keep design work, equipment supply and integration responsibilities as separate items in the comparison.

Retain module conditions with cycle and changeover claims

A stated cycle associated with one module arrangement is not a universal rate for every pack. Keep the workpiece definition and included operation sequence beside the number. Distinguish changeover for an established format from the work needed for a new format, and ask what tooling and validation are included. Mechanical changeover alone does not demonstrate an accepted joining or test process for the next product.

Define the acceptance record at each handoff

Specify what product and data leave each proposed station and how rejected or interrupted work is identified. Ask for joining and inspection results on your actual materials and geometry. Establish how the full flow will be demonstrated, including downstream electrical testing where it is in scope. Weld procedures, line output and the project schedule are agreed with the supplier in the contract.

Questions before accepting a line proposal

Request the product-specific scope, layout, interfaces, trial method, result fields and open technical decisions. Confirm who supplies fixtures and who connects existing equipment. Define the proposed staffing and throughput as supplier-response items rather than filling them from a generic illustration. Use the same project revision for every candidate so that scope differences remain visible.

Examples on BatteryEquip and what each shows

Complete pack lines are project designs, illustrated by the Better energy-storage pack line, the SUPERSTAR home energy-storage line and the HAOSEN prismatic module line for commercial vehicles. Single stations fill the gaps: the ACEY SP1200 module stacking and compression station, busbar laser welders such as the ACEY LWM, the KD-JW gantry welder and the Courage KRZ-LM20, and resistance welders for cylindrical packs such as the Courage 8000A family, the Honsenze spot-welding station and the ACEY-D300B.

Cells are sorted before they are grouped, for example on the Courage KRZ-A10 or the Honsenze 18650 sorter, and finished packs are checked on testers such as the Dianzhonghe DC-300V. The cell measurement page explains the sorting tests, and the acceptance testing page shows how to accept a line in stages.