Battery Manufacturing EquipmentZhengzhou / Henan / China
Zhengzhou Honsenze Automation Equipment
Honsenze is an automation maker in Zhengzhou whose lithium-battery range covers PACK assembly stations for cylindrical cells: an 18650 voltage and resistance sorter, an insulation-paper applicator, a servo resistance spot welder and an ultrasonic metal-joining station. It suits buyers who receive finished cells and build packs.
- Named entity
- 郑州泓升泽自动化设备有限公司
- Supply focus
- Cylindrical-cell PACK preparation and joining stations
On this page Jump to the information you need
Where Honsenze fits in a battery project
Honsenze introduces itself as a company that designs, manufactures, sells and services custom automation equipment and intelligent production lines. Beyond batteries it builds for 3C electronics, automotive parts and general assembly. Its lithium-battery section is the narrower part that matters to a pack buyer.
If you take in finished cylindrical cells and assemble packs, the sorter, insulation applicator and spot welder cover neighbouring steps of that work. Each one is a separate station. Ask Honsenze to state where each machine's responsibility ends, how cells pass to the pack fixture or conveyor, and whether the stations share traceability software and a combined output figure.
The company's address is in Xingyang, Zhengzhou, near the crossing of Zhongyuan West Road and Wanshan Road, and its introduction mentions a branch in Zibo. The English name used here is a translation of the Chinese company name. Overseas service and commissioning terms belong in the quotation.
Selected equipment
Four stations, four different acceptance questions
Catalogue / project reference; no stock model established
Manufacturer image not reproduced. Review the equipment description and source records below.
Equipment details →Published parameters
| Parameter | Catalogue value |
|---|---|
| Explicitly named cell format | 18650 |
| Listed tests | Voltage and internal resistance |
| Published control arrangement | PLC handling; PC instrument data collection |
What these details mean for selection
Cell sorting: Honsenze describes voltage and internal-resistance testing of 18650 cylindrical cells, with a PLC moving the cells and a PC collecting the instrument data. Ask for the instrument model, the calibration method and the bin logic. Voltage and resistance grouping tells you about matching at the time of test; capacity and pack life need their own tests.
Insulation-paper application: the catalogue shows roll-fed punching and application at the positive end, four cells per punch, and tooling changes across an indicated 18–21 range. Send an exact cell drawing and ask for the matching die schedule. The page gives more than one paper thickness, so name the material and thickness you want in the quotation.
Resistance spot welding: the welder uses servo heads, monitors current in real time and is designed to sit inside a pack assembly line. For 18650 cells, Honsenze's example rate is about 2,500–3,000 per hour. Your own rate depends on joint count, tab material, handling and testing, so time a trial on your pack.
Ultrasonic joining: the station is shown joining foil or sheet combinations of copper, aluminium and nickel, and the introduction also mentions housings. Send the real joint drawing and ask for a sample weld. If you need a sealed case joint, ask Honsenze to demonstrate it on your part.
A provincial technology-SME listing
The Henan government list titled ‘Henan Province 2025 Third Batch of Registered Technology-based SMEs’ names 郑州泓升泽自动化设备有限公司 at entry 5904, registration number 2025410182A0016895. It matches the Chinese company name on the official website.
The listing is dated 2025 and records an administrative registration. It says nothing about any machine's performance, export approval or ISO scope. Honsenze's website shows management-system certificates; ask for copies with the holder name, scope and expiry date, and check that they cover the company that signs your contract.
Make the station interfaces part of the enquiry
Prepare one cell drawing and one pack assembly drawing before you ask for a line price. Mark cell orientation, tray pitch, tab geometry and insulation position, and show how good and rejected cells leave each station. Decide who holds the barcode record once a sorted cell goes into a pack.
Trial each station on its own job. For the sorter, set the bins and run a sample you know is out of range. For insulation application, look at hole registration, access to the terminal and any adhesive or scrap left on the cell. For the welder, agree a destructive joint test and a log of process settings next to the electrical checks.
The commissioning plan should list three stages: empty running, single-station trials, and a full pack run with your own cells and materials. Price spares and tooling apart from the base machines, including welding electrodes and sonotrode tooling where they apply.
Choose the operation you need
Each dossier explains a separate equipment scope, its catalogue facts and the questions to resolve for your application.
Equipment
18650 voltage and internal-resistance cell sorter
Honsenze's 18650 cell sorter measures the voltage and internal resistance of incoming cylindrical cells and drops each one into a set group ready for PACK assembly. A PLC runs the handling and a PC collects the tester's data. Capacity testing happens on a separate machine upstream.
Read the equipment dossier →Equipment
Cylindrical-cell insulation-paper applicator
Honsenze's insulation-paper applicator takes a roll of insulation material, punches pads and applies them to the positive end of cylindrical cells, four cells per punching stroke. Dies change for the 18–21 range. It suits pack lines that fit insulation after sorting and before spot welding.
Read the equipment dossier →Equipment
Cylindrical PACK resistance spot-welding station
Honsenze's PACK spot-welding station joins nickel or plated interconnects to cylindrical cells using servo welding heads and live monitoring of welding current. Honsenze gives about 2,500–3,000 18650 cells per hour as an example rate. It suits pack builders welding cylindrical cells into modules.
Read the equipment dossier →Equipment
Battery ultrasonic metal-joining station
Honsenze's ultrasonic metal-joining station sits in its lithium-battery PACK range and joins foil or sheet stacks such as copper foil to nickel sheet and aluminium foil to aluminium sheet. The catalogue gives no power, frequency or working area, so your joint drawing and tooling drive the quote.
Read the equipment dossier →Buyer questions
Does Honsenze supply cell-making equipment from slurry onward?
Its lithium-battery pages cover PACK preparation and joining only. The range has no machines for slurry mixing, electrode coating, calendering, winding, electrolyte filling or formation. For an upstream cell project, ask Honsenze for a separate written equipment list, or source those steps from a cell-equipment maker.
Sources
How we prepare pages →Each source below is the maker's own page or a public record, with the date it was checked. Ask the factory to confirm the figures for your order in writing.
Show 7 sources
- Company introductionHonsenze · 2026-10-11 · Manufacturer source
How Honsenze describes its design and manufacturing work, its customer industries and its listed certificates.
- Official contact pageHonsenze · 2026-10-11 · Manufacturer source
The Chinese company name and the Xingyang address.
- Ultrasonic battery joiningHonsenze · 2026-10-11 · Manufacturer source
Joining examples for copper, aluminium and nickel foil and sheet.
- PACK resistance spot weldingHonsenze · 2026-10-11 · Manufacturer source
Servo welding heads, current monitoring and an example 18650 output rate.
- 18650 cell sortingHonsenze · 2026-10-11 · Manufacturer source
Voltage and resistance testing with PLC handling and PC data collection.
- Cell insulation-paper applicationHonsenze · 2026-10-11 · Manufacturer source
Four-cell punching, tooling changes and the paper thickness figures, which vary on the page.
- Henan 2025 third-batch registered technology-based SME listHenan government · 2026-10-11 · Public original record
Lists the Chinese company at entry 5904 on page 282 with registration 2025410182A0016895 as a 2025 technology-based SME.
Read original record ↗
Confirm in writing before ordering
- The registered English legal name of the contracting company.
- Current management-system certificates, with holder name, scope and expiry date.
- Machine model codes, site utilities and acceptance terms for an integrated line built around your pack.
- Overseas installation, support and spare-parts terms for your project.