Battery Manufacturing Equipment
EQUIPMENT • WINDING & STACKING

Die-cutting separator-bag stacking machine

GREENSUN's die-cutting separator-bag stacking machine cuts electrodes, wraps them in separator bags and stacks them. The catalogue lists at least 480 PPM, ±0.3 mm alignment, at least 98% availability and at least 99.5% pass rate, each counted on its own basis.

By GREENSUN

BatteryEquip editorial teamSource review: 2026-10-07Buying guide based on the maker's published data.
PUBLISHED REFERENCE

What the catalogue lists

GREENSUN's page puts electrode die cutting, separator-bag making and stacking in one machine. It lists at least 480 PPM, ±0.3 mm electrode-to-separator centre alignment, ±0.3 mm bag outer dimensions and ±0.3 mm overall electrode alignment. Ask what unit PPM counts and which electrode and bag sizes the rate was measured on.

The availability figure of at least 98% counts downtime caused by the equipment only. The pass figure of at least 99.5% leaves out incoming NG material. Line availability from all causes and the yield from incoming sheets to good stacks will both be lower, so ask for them separately. During a representative run, log incoming rejects, process rejects and stoppages as separate counts.

Original parameter values · 3 entries
ParameterPublished valueRecord status
Published machine efficiencyAt least 480 PPM known
Electrode-to-separator alignment±0.3 mm; center alignment known
Bag outer dimension accuracy±0.3 mm known

Catalogue values apply to the configuration and test method the maker states. Ask for the values that apply to your configuration.

Source references: s2

BUYER NOTES

Inspect the whole stack

Set limits for bag geometry, electrode position and the finished stack. Ask where each measurement is taken and how rejected pieces are tracked between cutting and stacking. A dimension checked at one station tells you nothing about the position of every layer in the final stack, so ask how the finished stack is checked.

For changeover, send your product families and separator specifications. Check the tooling, who can access recipes, and how long it takes to reach the first good stack after a change. GREENSUN gives an auxiliary time of at most four seconds; ask which event this covers before you use it in a cycle calculation.

Source references: s2

BUYER NOTES

Agree what a good stack is before comparing rates

Before the run, agree a stack drawing, an incoming-material specification and a defect list. Settle whether bag forming, cutting, stacking, transfer and inspection all sit inside the quoted cycle. Keep preparation and downstream buffering in the time record, because one fast station can sit inside a slower overall process.

Count good stacks, rejected stacks, incoming-material rejects and machine-caused rejects as separate figures. Log the cause of every stop and agree how downtime is classed, instead of taking the catalogue's exclusions as given. Keep labelled samples of alignment faults, bag faults and damaged sheets to review together with the supplier. A second run with better incoming sheets is useful, but count it as a separate acceptance batch. Ask GREENSUN to state its inspection coverage and how rejected stacks are held back before you read any rate or yield percentage.

Finished stacks go on to tab welding and sealing in the cell assembly sequence.

Buying guidance from BatteryEquip.

MAKE A SELECTION

Questions that change the purchase

DecisionWhat the catalogue saysNext step
What enters the output calculation?The page gives rate, downtime and yield figures on different bases.Agree run length, downtime classes and the good-stack count.
Which incoming defects are excluded?The 99.5% pass rate excludes incoming NG material.Log incoming inspection, alignment and separator-bag defects separately.
CLEAR UP THE DETAIL

Equipment questions

What does the yield exclude?

GREENSUN leaves incoming NG material out of its pass rate. For the trial, ask for both its process-pass rate and the overall result from incoming material to good stacks.

Source s2
Does the government list certify this machine?

No. The list names the company and a stacking-machine category among applicants. Ask for machine performance data, compliance documents and acceptance terms as separate items.

Source s4
FROM READING TO A BRIEF

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SOURCES

Sources and check dates

The maker's own pages and public records used for this page, each with the date it was checked.

s1 · Company and supply-scope record

GREENSUN · Manufacturer-origin source

GREENSUN's company overview and the equipment families it supplies.

Archived source check: 2026-10-07

s2 · Die-cutting separator-bag stacking machine

GREENSUN · Manufacturer-origin source

The product page giving rate, alignment, availability, pass-rate and auxiliary-time figures.

Archived source check: 2026-10-07

s3 · Official portfolio context

GREENSUN · Manufacturer-origin source

GREENSUN's other cell-assembly machines, useful when planning neighbouring stations.

Archived source check: 2026-10-07

s4 · 2024 manufacturing-champion application list

Shenzhen industry and information technology bureau · Public original record

A government applicant list naming the company in a stacking-machine product category.

Archived source check: 2026-10-07

Read original record →

Still to confirm

  • The unit counted in the 480 PPM rate and the sheet size behind it.
  • The event covered by the four-second auxiliary-time figure.
  • Rejects and stoppages from all causes in a trial on your incoming material.
  • Inspection coverage of the finished stack and how rejects are held back.
BEFORE YOU REQUEST A QUOTE

Separator-bag stacking: rate, alignment and yield terms

  1. Incoming sheet and separator specification
  2. Accepted-stack counting method
  3. Downtime and defect exclusions
  4. Reject handling and inspection record
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